Windshield Washer Container for Gas Stations

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EnviCor Enterprises LLC Incorporated, an expert in rotory molded product development, was tasked by a retail petroleum industry customer to manufacture an existing molded product. Seeking better value and production quality, the customer challenged them to provide a higher level of service, shortened lead times, an improved price point and implementation of a KanBan program.

Their work for this project is centered on multiple color windshield washer fluid containers used at gas stations and convenience stores. EnviCor transforms this medium density polyethylene design to work well with their signature rotory molding approach, which is better suited for hollow cast products than other approaches. Graphics and mold inserts are worked into this production process to accommodate mounting hardware. The final design, with modifications, includes dimensions of 12” x 10” x 5” and tolerances of ± 1/32.”

In addition to manufacturing, EnviCor now manages assembly, packaging, and distribution for this customer. Product orders of 122 to 224 units are delivered on two week turnarounds. Their diverse product experience, in combination with a competent plastic molding approach, creates a solution delivering marked improvements in speed, price, and inventory management over the customer’s previous fabrication provider.

To learn more about what EnviCor has to offer, see the table below and contact them today.

EnviCor is a one-stop operation for any project requiring skilled rotational molding, with all the necessary support services you can imagine. Contact EnviCor for further information, or see the table below.

Project Highlights of Fluid Containers for the Petroleum Industry

Product DescriptionMultiple color matching fluid container
Capabilities Applied/ProcessesPrimary:
• Rotary molding
• Trimming
• Mold-in Graphics
• Mold-Inserts
Secondary:
• Assemble mounting hardware
• Package and Ship
Overall Part DimensionsLength: 12"
Width: 10"
Height: 5"
Tightest Tolerances±1/32"
Material UsedMDPE .935 stone effect (medium density polyethylene)
Industry for UseRetail Petroleum Equipment
Volume1500-2500 AnnuallyLot sizes of 112-224
Inspection Performed/TestingQuality Control for cosmetic or structural defects
Delivery/Turnaround Time2 Weeks
Delivery LocationSoutheastern USA
Standards MetCustomer Specifications, 2D CAD Drawing
Product NameWindshield Washer Bucket